Capabilities

       

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IN-HOUSE REACTION CAPABILITIES

 

CCPL has dedicated facilities to perform the following reactions.

 

ü     Oxidation

ü     Friedel Craft Reaction

ü     Ammonialysis

ü     Hydro chlorination

ü     Multiphase Reaction

ü     Reduction

 

 

HAZARDOUS CHEMICALS HANDLING SYSTEMS 

 

ü     Liquid Sulfur Trioxide

ü     Sulfur Chloride

ü     Carbon Disulfide

ü     Low Flash Point Solvents

ü     High Static Charge Chemicals

ü     Chlorine

ü     Bromine

ü     Ammonia

 

 

QUALITY CONTROL AND QUALITY ASSURANCE SYSTEMS

 

We are equipped with a well maintained and managed testing laboratory with various modern testing facilities

like HPLC, GC, TLC, KF, Melting Pt Apparatus, IR Balance etc. The Code, Good Manufacturing Practice

identifies requirements of manufacturing processes which are specific to the final stage of the bulk product 

inclusive of isolation and drying. The manufacturing essentials deals with control of isolation and drying, record

keeping and special environmental care in the final stages (i.e. centrifuge to packaging).

 

In order to ensure that all the manufacturing is carried out in accordance with guidelines set by the government,

we have established specific Standard Operating Procedures (SOP) for testing, handling of RAW material, new

vendor acceptance criteria, testing of intermediates, manufacturing process, water testing (di-mineralized water,

distilled water, potable water etc.) as well as specific procedures for handling of finished products. We maintain

stringent in-house process parameters (e.g. clarity of solution and assay) to ensure a clean manufacturing process.

 

We encourage frequent training programs for CGMP, Safety, Ecology and Critical Process Operations to achieve

zero defect finished product.

 

MATERIAL SAFETY MEASURES

 

A trained Safety Officer is employed full-time with specific duties which include training the ground personnel and

supervisors on storage, handling and hazards of the chemicals and reactions carried out in the unit.   Annual mock

drills are carried out and all the material safety data sheets are updated and managed regularly.

 

All personnel are frequently trained and educated regarding personal safety, ecology and MSDS information. Our

technical team i.e. Production team, QC and Process Control unit go through internal audits every six months as a

part of the safety procedure.

 

 

ENVIRONMENTAL SAFETY MEASURES

 

Continuous Gas Scrubbing system and Liquid Effluent collection, neutralization and storage facilities are available

in-house. For secondary and tertiary systems, treatments are carried out before disposal to the effluent channel

which connects to the common effluent treatment plant in the Industrial Park.

 

Regular Government audits and independent audits by approved agencies are carried out on a yearly basis. Air

monitoring schedules are in place and records of which are maintained by government approved agencies. The

solid wastes collection and storage system is available in-house, the disposal of which is done by the government

agencies.



	
 
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Copyright © 2006 Crystal Chemie Pvt. Ltd.
Last modified: 12/01/09